Click on the photo above to jump to a great thread on ADVrider.com – detailing one biker’s move from a BMW GSA to a tricked out KLR650. Just be ready to feel like you are neglecting your bike when you see the maintenance he does to it.
Archive for the ‘KLR650 2008+’ Category
Well I got her done! Swapping in some new tires on my KLR650 wasn’t crazy hard, but it did take some time and I’m glad I had access to the internet to confirm a few details.
I used the tools from my bike’s toolkit to install the new tires. Good thing as I realized I was missing a couple key items I needed.
I consulted the videos I found on Youtube as a general guide and although they miss a couple useful points they are pretty handy.
I used the centerstand on my KLR to lift each wheel so I could pull them from the bike.
It would have been way easier to get a local shop to install the T63′s, but this was good practice for me and it gives me confidence knowing I have the tools and knowledge to get my bike sorted if I do flat out on some remote logging road.
I need to swap some Michelin T63 knobbies onto my KLR this week and pull the stock Dunlops.
So I hunted down these videos to help me.
I’ve been riding motorcycles since I was 17 and never had a flat.
As you can imagine I am not a tire changing Jedi so wish me luck!
I’ve been after a wire headlight guard since last summer. My DIY efforts failed to produce anything useful so I was really happy to find someone selling a production unit on EBay.
For under $50 it’s hard to beat this guard and it looks sweet as it protects your expensive headlight assembly.
To install the guard you have to drill 4 holes in your fairing where the well nuts that come with the guard are placed and the guard then bolts on securely to them. Total install takes 5 min without a beer and 10 min with a beer.
The guard came at the perfect time. I’m about to spoon on some Michelin T63 knobbies so I can ride up to Lake Nitnaht on forest service roads to kiteboard. All that gravel riding is bound to send some rocks my way from passing vehicles.
$50 is cheap insurance for rock damage.
I’ve been looking for a wire headlight guard for my 2010 KLR650 for a while now. I tried to modify a Touratech BMW guard unsuccessfully and sort of gave up on the project as it was getting expensive and wasn’t going to look awesome.
Happily a member over at ADVrider.com pointed me to Ebay where I found these guards for sale. Just search for “KLR headlight guard”.
They are a bit under $50US + shipping. I ordered one and will post a review when I get it.
Not much has changed for the KLR650 in 2012 other than the black frame/forks and wheels. It’s a nice look. If I was starting all over again I’d score one of these triple black beauties. Click on the image above to jump to the Kawasaki spec page.
Tags: Happy Trails
I don’t have a motorcycle lift at home and I like being able to work on my bike anywhere I find myself on tour. A centerstand makes many maintenance jobs much easier – like fixing a flat tire or lubing the chain. I know that the easier I make it to take care of my bike the more likely it is that I’ll do the regular maintenance that she needs.
So I ordered up a Happy Trail KLR centerstand. I’ve been pleased with the quality of the other Happy Trail products I’ve bought and they are very easy to deal with when it comes to getting stuff shipped to Canada.
The instructions provided were dead easy to follow and the whole process took under 15 minutes.
The centerstand bolted right on. All the mounting holes lined up without any hassles.
- 13mm & 14mm socket
- 13mm wrench
- 6mm allen key
- blue Loctite
- beer [optional]
- bike height – higher or lower depending on tires and if the suspension has been lowered
- side to side adjustment to clear swing arm if needed
The KLR rolls up onto the centerstand fairly easily. Happy Trail offers a lifting handle to provide a handy spot for lifting the bike onto the stand. It’s not essential, but I can see that it would be useful and I’ll grab one next time I am ordering from them.
The stand works fine with the Happy Trail skid plate as you’d expect. You have to deploy the sidestand to put the centerstand up or down. The centerstand can handle the weight of the bike and luggage, but don’t do anything goofy like trying to ride your KLR off the stand or jumping up and down like a madman while sitting on the bike on the stand. ALthough Happy Trails doesn’t suggest it’s a good idea I think the centerstand can handle the weight of a rider and bike as long as you are just sitting still.
I’ll report back with a long term review of this stand after my winter trip to Baja.
I’m working my through the protective bits I want to add to my KLR to prevent damage on the road/trail. Crash bars, skid plate and hand guards have all been installed. Next up was protecting the KLR650′s radiator better. The Happy Trail engine bars do a good job of stopping the radiator from being crushed, but all that’s there to protect the rad from rocks thrown up by my front wheel or another vehicle is some flimsy plastic.
JNS Engineering makes a metal radiator guard for 2008+ KLR650′s so I ordered one up. It looks well made and is strong while being lightweight. It comes in black and I was powder coating a bunch of stuff so I added it in for laughs.
Installing the JNS guard is straight forward. You drill 4 3/16″ holes and bolt it to the KLR’s plastic rad shroud. You’ll notice I cut out a bit of the JNS guard. This is because I am running a set of Happy Trail crash bars [aka Paris Dakar Nerf Bars]. They have a cross piece running in front of the rad – see top image – which wold have been touching the JNS guard and in a crash might have pushed back hard enough to damage the rad mounts. Not wanting to damage my bike because I mounted a protective farckle I cut out a bit of the JNS guard so the HT bars can move back a bit without anything happening. Because the HT cross bar is in front of the cut out area the protection from rock is maintained.
You have to remove the left side fairing cover and in my case unbolt the left side crash bars. Once you do that the JNS guard attached to the plastic stock radiator shroud slides right in.
The JNS guard will do a good job protecting against flying debris. It may clog up with mud, but I don’t ride in mud regularly so I don’t expect that to be an issue. It’s no worse than the stock plastic rad shroud when it comes to mud. I will post a long term review next year.
Like a lot of KLR riders I wanted better airflow/protection than the stock windscreen could offer. First I tried a Bajaworx Dakar taller screen and was glad for the improvement, but I still had a lot of noise and turbulence up at the top of my helmet [I'm 5'11" with a 33" inseam]. So I was looking around for something else and found the Happy Trail Rallye System and decided to give it a shot.
Here’s what you get:
- steel windscreen bracket [comes in black I made it white locally]
- optional dash that mounts above stock KLR instrument cluster
- plastic trim pieces x 2
- all hardware needed
The installation instructions are easy to follow and mounting the bracket takes only a few minutes. You’ll noted that the upper stock screen mounting holes are not used and Happy Trail suggests cutting the extra fairing material off. Keep in mind if you do that you can never [easily] go back to using a normal windscreen in the stock location. I had already removed the sharp points that were there when I installed the Bajaworx Dakar screen so I left everything as is.
In terms of improvement I am having one issue with the Rallye System. At higher RPM/speeds [~4K and 90kph+] I get a very loud annoying vibration noise. Loud enough it’s all I can think about. I have been playing around with trying to identify what is causing it and have some ideas, but haven’t nailed it down 100% yet. Two likely culprits are the optional dash [which is only supported at the very bottom] and the outside plastic edge cover [which is not supported at the very front]. I’ll try some DIY solutions to resolve this issue and figure it shouldn’t be too hard to ride in silence again…=-)
I’ve got a 2010 KLR with the stock front fender. I’m thinking about tackling a low front fender project over the winter. I’ve found a couple options that are easy, but look like crap. I’m hoping to end up with something along the lines of the KTM fender on the BMW X-Challenge shown above [photo - Walter aka Colebatch over at ADV Rider].
I thought I would see if anyone had any suggestions for a good place to start. I’m going to head down to my local KTM dealer and check out the Adventure 990 front fender.
BTW – I’ve got the EM/HT fork brace on my KLR.
The Bajaworx Dakar windscreen bolts right onto a KLR650 with some minor filing of the mounting holes to get the stock well-nuts in. However, as you can see above the different shape of the Dakar compared to the stock screen means that there are two sharp points on the fairing aimed right at the rider.
So I went about removing them.
I marked the cut line with a sharpie and a ruler. Pulled off the Dakar and used a Dremel tool to cut off the excess material.
After cutting off the point I used a sanding wheel to remove any sharp edges. I didn’t get too detailed as this is KLR not a BMW! It just has to work. It doesn’t have to impress anyone…=-)
After the extra points were removed I reinstalled the Dakar. The bike looks better and I can still use the stock screen if I feel like a lower unit at some point.
I wanted a taller windscreen on my KLR650 for highway riding. The low stock windscreen puts the air flow right at helmet level which is noisy and results in lots of buffeting. The Bajaworx Dakar is considerably taller than the stock unit and quite vertical.
The Dakar bolts right on to the KLR using the same 4 mounting bolts as the OEM unit. There are two sharp points on the front fairing that need to be cut off with the Dakar, but I haven’t gotten around to that yet. They are visible in the top photo.
Although the Dakar is quite tall I am looking over it when riding. At highway speeds it pushes the air to a level about at the top of my helmet – I’m 5’11″. This eliminates any buffeting, but it’s still quite noisy. If I lean forward slightly or slouch down I can get into a pocket of silent air. The Dakar provides lots of protection from bugs and cold air.
Overall the Dakar is a definite improvement on the stock KLR windshield. If I was 1″- 2″ shorter it would be perfect. I’d like to have a quieter ride on the highway so I am going to look at a removable spoiler from Touratech or maybe the Happy Trail Rallye Windscreen Kit.
I should note that getting a Bajaworx Dakar shipped to Canada was no problem and Gerald at Bajaworx was very easy to deal with. I’ll post a long term review at the end of the year.